Audi 80/90/Coupe

Since 1986-1991 of release

Repair and car operation



Audi 80/90/Coupe
+ 1.2. Car identification
+ 2. Engines, carburettors
3. Greasing system
+ 4. Cooling system
+ 5. Fuel system
+ 6. An exhaust system
+ 7. Ignition system
+ 8. Transmission
- 9. Suspension brackets, wheels
   9.1.1. Elimination of a resonance / of vibration of a cross-beam (4-cylinder models)
   9.1.2. Change of a design of a forward suspension bracket
   9.1.3. Полуось
   9.1.4. A suspension bracket rack
   9.1.5. SHRUS
   9.1.6. A suspension bracket rack (all-wheel drive models)
   9.1.7. SHRUS (all-wheel drive models)
   + 9.2. A back suspension bracket
   + 9.3. Wheels and tyres
+ 10. Brake system
+ 11. A steering
+ 12. A body, salon
+ 13. A central air
+ 14. An electric equipment




9.1.5. SHRUS
THE GENERAL DATA

Полуось (4 cylinder models)
1. An internal SHRUS
External diameter for cars with the 4-cylinder engine: 100мм
2. Полуось
There are semiaxes of various length depending on transmission type
3. A lock ring
Establish in a ring flute on a semiaxis (it is not visible at the established hinge)
4. An external SHRUS
Remove only entirely
Installation: establish the hinge
On полуось with the help киянки
So that it was possible
To establish a lock ring
5. A persistent washer
6. A convex washer
7. A shlangovyj clip
8. A cover
Check up on presence of cracks and wear tracks
9. A clip
10. A cover with a cover
Check up on presence of cracks and wear tracks
Remove with the help оправки
Before installation on the SHRUS cover an obverse surface with glue D3
11. A convex washer
There are 2 types:
1. With internal шлицами
2. With external шлицами

At replacement establish a washer of the same type
12. An epiploon
Replacement: remove a protective film and paste on the hinge
13. A lock ring

The prevention

Semiaxis greasing on cars with the 4-cylinder engine: grease an internal and external SHRUS (the hinge of equal angular speeds) with 90 grammes of greasing G-6 everyone.


Полуось (5-cylinder models)

1. A convex washer
There are 2 types:
1. With internal шлицами
2. With external шлицами

At replacement establish a washer of the same type
2. A lock ring
Establish in a ring flute on a semiaxis (it is not visible at the established hinge)
3. An external SHRUS
Remove only entirely
Installation: establish the hinge on полуось with the help киянки so that it was possible to establish a lock ring
4. A persistent washer
5. A convex washer
6. A shlangovyj clip
7. A cover
Check up on presence of cracks and wear tracks
8. A clip
9. Полуось
10. A cover with a cover
Check up on presence of cracks and wear tracks
Remove with the help оправки
Before installation on the SHRUS cover an obverse surface with glue D3
11. An internal SHRUS
External diameter:
For cars with the 4-cylinder engine: 100 mm
For cars with the 5-cylinder engine: 108 mm
Quattro: 100 mm
12. An epiploon
Replacement: remove a protective film and paste on the hinge
13. A lock ring

The prevention

Semiaxis greasing on cars with 5-cylinder двигагелем: grease an internal SHRUS in 120 grammes of greasing G6 and external – 90 grammes.


The modified SHRUS of a semiaxis

1. Полуось with internal the SHRUS
Is on sale as the spare part
In the complete set a cover and greasing
Grease at cover replacement
Grease with 250 grammes of greasing
G 000 604
2. A clip
Stainless steel
Always replace
3. A cover
Check up on presence of cracks and deterioration
For replacement remove the SHRUS
For installation grease a fillet on a semiaxis a little and accurately put on a cover by means of a plastic wedge
4. A clip
Stainless steel
Always replace
5. A cover
Check up on presence of cracks and wear tracks
For installation remove an external SHRUS
6. A clip
Stainless steel
Always replace
7. A tightening ring
Always replace
Establish in a ring flute on the hinge of equal angular speeds
8. An external SHRUS
Replace entirely
Grease with 90 grammes of greasing G 000 602: 50 gramme on a cover, 40 gramme – on the SHRUS
Grease at cover replacement
Installation: establish the hinge on полуось with the help киянки so that the lock ring got to a ring flute

Convex and persistent washers, installation position
1. A lock ring

2. A persistent washer

3. A convex washer

Removal and installation the SHRUS


PERFORMANCE ORDER
1) tighten a clip
2) at installation the cover can be pressed that further at car operation can lead to occurrence of folds;
After installation for a second slightly open the end of a cover with smaller diameter to level pressure inside and outside – such ventilation of a cover will prevent occurrence of folds.

3) remove an external SHRUS:
Clamp полуось in a vice
Remove a cover
Twist the special tool while the SHRUS will not be removed from a semiaxis
4) remove a lock ring internal the SHRUS

5) remove an internal SHRUS

 

6) establish a lock ring internal the SHRUS:
Establish the hinge against the stop
Establish a lock ring
7) establish a convex washer, note its position
Semiaxes with the modified hinges of equal angular speeds are established on cars with a 4-speed automatic transmission 097 and the engine capacity of 130 h.p.
8) tighten clips
9) remove an external SHRUS:
Clamp полуось in a vice
Remove a cover
10) establish a cover the SHRUS on полуось:
Remove locking ring (it is specified by an arrow)
Twist bolt М16 of the tool 3207 while the SHRUS will not be removed from a semiaxis